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Qt400-15 (GGG40) Qt450-10 (GGG45) Qt500-7 (GGG50) Embedded Rail Shoulder

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Product Description

Basic Information

Model NO.
QT450-10 QT500-7 Embedded Rail Shoulder
Customized
Customized
Certification
ISO14001, ISO9001
Type
Shoulder
Transport Package
Cartons, Woven-Bags or Gunny-Bags in Wooden Cases
Origin
China
HS Code
8602900000
Production Capacity
20000PCS/Day

Product Overview

Rail shoulder is cast in the concrete rail ties to fix the elastic rail clips. There are two types of rail shoulders available, the cast-in shoulder and the weld-on shoulder, both of which are used for the fixing of elastic rail clips.

The casting shoulders as the embedded part of the railway fastening system are pressed in concrete sleeper and work together with the E clip to fasten the rail. The cast in shoulder is made by casting from iron, such as, GB/T 1348-1988, NF EN 1563(1997), ISO1038, DIN 1693, JIS G5502 (2001), KS D 4302, GOST 7293(1985) or BS EN 1563(1997).

Application UIC54 UIC60 115RE, 50kg, 60kg, BS80lbs, BS100lbs
Grade Name QT500-7 QT450-10 QT400-15
Standard GB 1348-88 GB 1348-88 GB 1348-89
Tensile Strength ≥500 Mpa ≥450 Mpa ≥400 Mpa
Hardness 170~230HB 160~210HB 130~180HB
Embedded Rail Shoulder Sample 1
Embedded Rail Shoulder Sample 2
Embedded Rail Shoulder Sample 3

Technical Classification

Cast-in Rail Shoulder

The Rail shoulder is a semi-embedded part cast in concrete rail ties to fix the elastic rail clip to the base plate. There are two common types available: Cast-in Shoulder and Weld-on Shoulder. One is the Single Stem Iron Shoulder used in pre-stressed concrete ties, and the other is the Twin Stem Iron Shoulder used in Bi-Block or Twin Block concrete ties.

Mechanical Properties:

Material Tensile Strength (Mpa) Yield Strength (Mpa) Elongation (%)
QT400-15 (GGG40)40025015
QT450-10 (GGG45)45031010
QT500-7 (GGG50)5003207

Weld-on Rail Shoulder

The weld-on shoulder is used at typical rail positions where the shoulder is welded onto a flat steel plate rather than a standard tie plate. The production method is hot forging, fabricated according to AREA standards. Material types can be low or medium carbon steel based on requirements.

Weld-on Shoulder 1
Weld-on Shoulder 2
Weld-on Shoulder 3
Weld-on Shoulder 4
Weld-on Shoulder 5
Weld-on Shoulder 6

Frequently Asked Questions (FAQ)

Q: What is the main function of a rail shoulder?
A: The rail shoulder is embedded in concrete sleepers to provide a secure anchoring point for elastic rail clips, ensuring the rail is fastened tightly to the ties.
Q: What materials are used for cast-in rail shoulders?
A: They are typically made from high-quality ductile iron grades such as QT400-15, QT450-10, and QT500-7, complying with international standards like ISO1038 and DIN 1693.
Q: What is the difference between single stem and twin stem shoulders?
A: Single stem shoulders are generally used in pre-stressed concrete ties, while twin stem shoulders are designed for Bi-Block or Twin Block concrete ties.
Q: Are weld-on shoulders suitable for custom layouts?
A: Yes, weld-on shoulders are highly cost-effective for switch and crossing layouts where vertical rail geometry is employed, as they can be welded in specific positions according to design.
Q: What standards do the rail shoulders meet?
A: Our products meet various global standards including GB 1348-88, AREA standards, and certifications such as ISO9001 and ISO14001.
Q: What is the production capacity for these rail components?
A: The daily production capacity reaches up to 20,000 pieces, ensuring stable supply for large-scale railway projects.

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